Off and Running
1960s
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Donald Beggs, head of Surface Combustion’s R&D Group, conceives the idea for the MIDREX® Process
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Start-up of first MIDREX Plant – Oregon Steel Mills, Portland, OR, USA
Crossing Continents
1970s
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Korf Group purchases MIDREX Process and establishes Midrex Corporation in Charlotte, NC, USA
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In-situ reforming
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Heat recovery system
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Furnace capacity increased up to 750,000 t/y
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Flowsheets developed for coal and coke oven gas and high sulfur ores
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Start-up of Hamburger Stahlwerke (now ArcelorMittal Hamburg) – oldest operating MIDREX Plant
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MIDREX Plants produce more than 50% of world’s DRI
Leading the DRI Market
1980s
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Kobe Steel Ltd. acquires assets of Midrex Corporation
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Hot discharge furnace designed
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First MIDREX Plant use of oxide coating – OEMK, Stary Oskol, Russia
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Furnace capacity increased to 1 million t/y
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Start-up of first MIDREX Hot Briquetted Iron (HBI) plant – Sabah Gas Industries (now Antara Steel Mills), Labuan Island, FT, Malaysia
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MIDREX Plants produce more than 60% of world’s DRI
Continued Growth
1990s
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MIDREX Plants produce 10 million tons of DRI in single year
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First dual discharge MIDREX Plants – CDRI & HDRI (Essar Steel I and II, now ArcelorMittal Nippon Steel I and II)
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First MIDREX Plant to use hot transport/hot charging of DRI – Essar Steel, Hazira, India
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First MIDREX Plant use of oxygen injection – Acindar, Villa Constitucion, Argentina
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MIDREX Plants produce 20 million tons of DRI in single year
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Start-up of first MIDREX Plant using coal synthesis gas (from COREX® Process) – Saldanha Steel (now ArcelorMittal South Africa), Saldanha Bay, South Africa
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Start-up of first single-module MIDREX MEGAMOD® Plant rated for 1 million t/y of DRI – Nippon Denro Ispat (now JSW Dolvi Works), Raigad, India
Setting World Records
2000s
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First use of a hot conveyor for transporting & charging HDRI to an EAF – Hadeed E, Al-Jubail, Saudi Arabia
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MIDREX Plants produce 30 million tons of DRI in single year
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First installation of OXY+® partial oxidation system – OEMK, Stary Oskol, Russia
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Start-up of first MIDREX Combination Plants (HDRI/HBI and CDRI on demand) – Hadeed E, Al-Jubail, Saudi Arabia, and Qatar Steel II, Mesaieed, Qatar
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MIDREX Plants exceed 500 million tons of cumulative DRI production
Nonstop Innovation
2010s
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Start-up of first Midrex HOTLINK® plant for direct charging of hot DRI (HDRI) into EAF – Jindal Shadeed, Sohar, Oman
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MIDREX Plants exceed 1 billion tons of cumulative DRI production
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Start-up of first MIDREX MxCōl® Plant to use coal gasification technology to make reducing gas – Jindal Steel & Power, Angul, India
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Start-up of world’s largest HBI plant (2 million t/y) – voestalpine Texas, Corpus Christi, Texas
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Start-up of world’s largest single module combination DRI plant, rated at 2.5 million t/y of CDRI/HDRI – Tosyali Algerie, Oran, Algeria
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Midrex and Praxair develop and demonstrate Thermal Reactor System (TRS) for making reducing gas from coke oven gas
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ACT™ (Adjustable Carbon Technology) – increases carbon (up to 4.5%) in new or existing MIDREX Plants without temperature loss
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Flowsheets developed for hydrogen addition (MIDREX Flex™) and 100% hydrogen-based direct reduction (MIDREX H2™)
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50 years of commercial operation
2020s
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Midrex & AMI team up to offer DR-EAF process optimization
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First commercial-scale MIDREX Plant (AM Hamburg) turns 50
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Midrex certified for ISO 9001:2015
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40th anniversary of Direct From Midrex
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ArcelorMittal & Midrex collaborate in hydrogen steelmaking demonstration (AM Hamburg)